Case Study: Dehumidification Solution for Garment Finished Goods Warehouse in Long An with 76 DeAir.RE-60CL Units

The Story of Large-Scale Dehumidification at a Long An Garment Warehouse

• 💡 Executive Summary
• 1. The "Difficult Problem" at the Long An Garment Warehouse
• 2. The "Tailor-Made" Large-Scale Solution: 76 DeAir.RE-60CL Units
• 3. The "Lightning-Fast" and Professional Implementation Process
• 4. Achieved Results: A Clear Transformation
• 5. Infographic: Solution Comparison
• 6. Frequently Asked Questions (FAQ)

• Client: A large-scale export garment manufacturing company in Long An.
• The Challenge: A vast finished goods warehouse where high humidity caused fabric mold and metal accessory rust, while floor-standing dehumidifiers wasted valuable forklift and pallet space.
• The Solution: Synchronous installation of 76 DeAir.RE-60CL ceiling-mounted dehumidifiers.
• The Results: Stable humidity at 45-55% RH, 100% floor space optimization, 40% lower electricity costs compared to the old solution, and a defect rate due to moisture reduced to <0.5%.

⚠️ SERIOUS OPERATIONAL ISSUES

• Mold and Rust: Finished fabrics developed mold, and metal zippers/buttons oxidized before export, leading to high return rates.
• Wasted Floor Space: Industrial floor-standing dehumidifiers occupied aisles, obstructing forklifts and hindering FIFO (First-In, First-Out) loading/unloading operations.
• Uneven Humidity Distribution: Floor units only treated localized areas, leaving "dead zones" in the warehouse corners where mold continued to thrive.
• "Sky-High" Electricity Costs: Operating multiple large-capacity machines with low efficiency caused electricity bills to skyrocket.

🔧 4 SUPERIOR ADVANTAGES OF THE DEAIR.RE-60CL

1. Ceiling-Mounted Design: The ultimate solution for factories, completely freeing up floor space for logistics and forklift movement.
2. Heat-Pump Technology: Saves 40% on electricity. This is a critical factor when operating 76 units simultaneously, 24/7.
3. Even Air Distribution: Can be connected to a ducting system to blow dry air into every nook and cranny of the warehouse, eliminating "dead zones".
4. Quiet Operation: Low noise level (<57 dBA), ensuring no disruption to the working environment, even if the warehouse is near office areas.

• Humidity: Stably maintained at 45-55% RH across the entire warehouse area, regardless of external weather conditions.
• Air Distribution: No more damp "dead zones"; dry air is distributed evenly from top to bottom.

📊 TRADITIONAL VS. DEAIR CUSTOM SOLUTION COMPARISON

Q1: Will installing 76 ceiling-mounted units overload the factory's ceiling structure?

No. Before construction, DeAir's engineering team surveys the load-bearing capacity of the factory ceiling. We use specialized suspension rods and bracing systems to ensure safe weight distribution, strictly adhering to current construction standards.

Q2: How do you handle condensate drainage for 76 machines simultaneously?

This is a key strength of DeAir's design. We implement a centralized condensate drainage system. Water from all 76 units is routed into a main pipeline and discharged automatically outside, completely eliminating the need for manual draining, saving labor, and ensuring hygiene.

Q3: Is the DeAir.RE-60CL powerful enough for a garment warehouse with high ceilings?

Yes. The DeAir.RE-60CL features an airflow of up to 1,500 CMH and is specifically designed for high-ceiling environments. When combined with a ducting system, the dry air is effectively pushed down to the floor level, ensuring humidity control throughout the entire warehouse volume, not just the upper air space.

Q4: Is maintaining and cleaning 76 machines complex and costly?

DeAir provides a professional scheduled maintenance package. The process is standardized: cleaning the evaporator coils, checking refrigerant levels, tightening suspension bolts, and inspecting the drainage system. With our nationwide technical coverage and readily available spare parts, maintaining 76 units is executed swiftly without disrupting warehouse operations.

Q5: Does DeAir support centralized monitoring (BMS) for a system of this scale?

Yes. For large-scale projects, DeAir offers optional BMS/PLC integration. This allows the factory's management team to monitor the operational status, humidity levels, and receive fault alerts for all 76 machines from a single central screen, making operations management smart and proactive.

Garment Warehouse Dehumidification Solutions - Save Space, Ensure Quality

Don't let mold and wasted space erode your garment factory's profits. DeAir is ready to partner with you, providing tailor-made DeAir.RE-CL ceiling-mounted dehumidifier solutions that optimize space and meet quality standards.

Is your enterprise looking for an optimal humidity control solution?