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Case Study: Dezenno Conquers Toyota Hung Yen's Lab - The Precise Humidity Control Solution When Other Brands Failed

19/09/2025
Dezenno rotor dehumidifier for the Toyota Hung Yen lab

Context: "Made in Japan" Standards Meet Vietnam's Climatic Challenges at Toyota Hung Yen

Toyota is a global symbol of quality and reliability. To uphold the legendary "Made in Japan" standard at its Vietnamese factory, every stage of the production and inspection chain must adhere to the strictest technical requirements. One of the most critical areas is the production lab at the Toyota Hung Yen factory – where components and materials are quality-tested before being sent to the assembly line.

The challenge for this lab was to maintain an environment with a very wide and variable operating range, from 10-40°C and 20-65% RH, to simulate various operating conditions. However, with Vietnam's tropical humid climate, maintaining such stability across this broad range is an enormous challenge.

When Other Solutions "Failed": The Challenge of Precise Humidity Control

A key detail of this project is that before approaching DeAir, Toyota Hung Yen had tested humidity control solutions from other brands without success. From an expert perspective, these failures often stem from the inherent limitations of traditional condensing technology when faced with a difficult problem:

  • Instability: The previous units could not maintain a set RH% level stably. The humidity level constantly fluctuated with the changing weather outside, affecting the accuracy of the inspection results.
  • Poor Low-Temperature Performance: When the lab operated at the lower end of its temperature range (below 18-20°C), condensing dehumidifiers became nearly ineffective because their cooling coils were not cold enough to condense water vapor from the air.
  • Lack of Precision Control: The control systems lacked the precision to meet the strict monitoring and data logging requirements of an international-standard laboratory.

The problem was no longer just "we need a dehumidifier," but "we need a technologically superior, stable, and absolutely precise solution."


Dezenno Steps In: The Rotor Technology Solution from DeAir

Faced with this difficult challenge, DeAir consulted and implemented its most advanced technological solution: the Dezenno rotor dehumidifier. The success of this solution comes from core technological differences that comprehensively solve the issues where other brands "gave up."

Why is Rotor Technology Superior for a Lab Environment?
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Wide Operating Range

Rotor technology uses a silica gel wheel to "adsorb" water, making it temperature-independent. The machine operates stably and efficiently across the entire 10°C to 40°C range.

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Ultra-Low Humidity

Easily achieves and maintains very low humidity levels (down to 20% RH and even lower), meeting the most stringent testing requirements.

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Precise Control

Equipped with an advanced PLC controller, it allows for real-time monitoring and adjustment of humidity with near-absolute precision.


From the DeAir Factory to the Toyota Lab: Real-World Images

A Dezenno dehumidifier undergoing quality checks at the DeAir factory before shipment

Every Dezenno unit undergoes rigorous operational testing at the DeAir factory before shipment.

The Dezenno dehumidifier fully installed and operational at the Toyota Hung Yen lab

The Dezenno dehumidifier, installed neatly and professionally, integrated into the high-tech environment of the Toyota lab.


The Result: Stability & Reliability - The Foundation for Toyota Quality

DeAir's Dezenno rotor dehumidifier solution was 100% successful in providing a stable, precisely controlled environment that met Toyota's strict requirements. This stability allows Toyota to conduct its quality inspection processes with confidence, eliminating environmental variables and thereby ensuring the final product quality for which the brand is globally renowned.

Learn more about the Dezenno rotor dehumidifier series and other applications in our article on dehumidifiers for laboratories.


Frequently Asked Questions (FAQ)

1. Why do laboratories need such precise humidity control?

Humidity directly affects the results of experiments and inspections. It can cause inaccuracies in sensitive measuring equipment (analytical balances, microscopes), alter the properties of chemical reagents, and affect the integrity of test samples. Precise humidity control eliminates environmental variables, ensuring that test results are reliable and reproducible.

2. Besides the lab, which other areas in a car manufacturing plant need dehumidification?

In an automotive plant, many areas require humidity control, including:
- The Paint Shop: This is the most critical area, as high humidity causes severe paint surface defects.
- Electronics Storage: To prevent microcircuit corrosion and ESD risks.
- Welding Areas: To minimize hydrogen in the weld, preventing embrittlement and cracking.
- Metal Parts Storage: To prevent rust.

3. What are the benefits of investing in specialized dehumidification for auto manufacturing?

Investing in a specialized dehumidification system offers a dual benefit: (1) Enhanced Product Quality: It ensures a flawless paint finish, durable electronic components, and strong welds. (2) Increased Production Efficiency: It reduces the rate of defective products that require rework and creates a stable, predictable production environment that is not dependent on external weather conditions.


CONTACT US FOR A CONSULTATION AND QUOTE

DeAir's team of experts is ready to conduct a site survey and provide the most optimal and cost-effective humidity control solution for your needs.

DEAIR JOINT STOCK COMPANY
Email: operation@deair.com.vn
Hotline: 0925 977 579 (Ms. Tam) | 0914 205 850 (Ms. Hoa)
Website: deair.com.vn